1. Equipment characteristics
1. Full CNC control, only need to call the preset program to realize the edge spinning operation.
2. The precise control of the movement accuracy of each axis by the servo motor ensures high diameter accuracy and excellent consistency in product processing.
3. The equipment has a one-button start function and is easy to operate. Only one operator can easily manage two machines, thus significantly reducing labor costs and improving work efficiency.
4. After precision design and manufacturing, the head forming machine exhibits excellent performance in producing parts with precise dimensions and stable quality. This machine has the ability to achieve tight tolerances, ensuring every part meets established specifications. This high level of accuracy reduces error rates and significantly reduces the need for costly rework due to non-compliance with standards.
5. Improve production efficiency: With its excellent production efficiency, the head forming machine helps manufacturers achieve the manufacturing of large quantities of components in a short time. Its automated operation process and fast cycle operation mechanism greatly optimize productivity, thereby reducing manufacturing costs and shortening the production cycle.
6. Versatility and flexibility: The head forming machine can adapt to a variety of materials, including steel, aluminum, copper and various alloys. They can easily shape complex geometries such as heads, threads, flanges and collars. This versatility enables manufacturers to create custom components to meet specific requirements.
7. Save material and reduce waste: By leveraging the precise molding capabilities of these machines, manufacturers can minimize material waste. Efficient use of raw materials not only reduces costs but also promotes sustainability by minimizing environmental impact.
2. Equipment operating environment
1. Input power: 380V±5%\50HZ±1
2. Ambient temperature: 0℃-40℃. At 40℃: relative humidity ≤ 50%; at 20℃: relative humidity ≤ 85%
3. Altitude: ≤1000 meters
4. The usage environment should be free of gases, steam, chemical deposits, dirt, mold and other flammable and corrosive substances that would seriously affect the use of the welder, and violent vibrations and bumps are not allowed. The equipment should be placed in a dry and ventilated place and protected from direct sunlight and rain.
3. Overall structure description
1. The forward and backward movement of the workpiece and the adjustment of the rotational position of the workpiece are precisely controlled by the numerical control (NC) system. In this process, the servo motor, as a key execution component, works in conjunction with accessories such as precision planetary reducers and high-precision screw guide rollers, which significantly improves the dimensional accuracy of the produced products and the consistency between products.
2. The digitally transformed control system optimizes the operating experience with an intuitive display. The system is equipped with an advanced fault detection mechanism to effectively ensure the stable storage of programs. It also supports flexible switching between manual and automatic modes, and can realize single-step cycle motion functions. These innovative designs significantly improve the safety and reliability of the equipment and provide users with a more robust operating environment.
3. The equipment consists of multiple core components such as a frame, a workpiece pressing and moving device, a workpiece rotating device, a hydraulic system and an electrical control system. After welding, all key parts are carefully processed by a CNC gantry machining center to ensure the accuracy of the equipment.
4. This equipment is a special head forming equipment specially designed and produced by our company. It has a high degree of positioning accuracy and reliable operating performance, is convenient and flexible, and is suitable for various head forming process needs.
5. In the workpiece rotation process, how do we equip a complete set of digital process control programs, which can set up programs with different diameters as needed to meet processing requirements?
6. The equipment frame and other components are welded from low alloy steel, which effectively reduces the weight and increases the rigidity of the equipment. After welding, the key parts are processed by CNC gantry machining center to ensure the accuracy of the equipment. A hydraulic station and platform are placed above the frame, and a ladder is installed on the side to facilitate maintenance personnel. The hydraulic system uses an oil pump to supply oil. The maximum pressure of the oil pump can reach 31.5MPa to ensure the thrust of the oil cylinder when pressing the drum.
7. This equipment is a special equipment produced by our company and designed for head forming. It has the advantages of reliable positioning, simple operation, convenience and flexibility. It not only reduces heavy physical labor but also improves work efficiency. It is an ideal choice for head forming. Craft equipment.
4. Hydraulic system
1. The hydraulic system consists of a hydraulic pump, valve group, auxiliary pipeline parts, etc. The hydraulic valve adopts Yuci Oil Research's stacked valve system, which has simple pipeline layout, less leakage, and easy maintenance and debugging. Each input and output port of the hydraulic system is equipped with corresponding detection points to facilitate maintenance and fault inspection. In addition, the hydraulic station is placed on the base to reduce the space, making the foundation simple and easy to transport.
2. The system consists of three circuits: overpressure protection and pressure regulation circuit, synchronization circuit, and speed circuit. The pressure regulating circuit regulates the system working pressure through the main relief valve. System working pressure 31Mpa
3. Pre-pressure relief technology is adopted to help avoid hydraulic shock and extend the life of pipelines and seals.
4. Hydraulic components are all made of high-quality products to ensure the stability of the hydraulic system.
5. All parts of the system are easy to maintain and troubleshoot. The oil pump is of a bottom-mounted type and the oil suction method is positive pressure. Filters, liquid level gauges, etc. are all equipped with signaling devices that can automatically alarm to indicate faults. The hydraulic station is independent of the machine base, making it easy to maintain and away from heat sources.
6. The system is manufactured in strict compliance with international and industry standards, and the pipe bend radius is reasonable to avoid impact and vibration.
7. The system design focuses on energy saving, reducing power waste and reducing heat sources.
8. Equipped with high-precision oil suction and return filters to ensure oil cleanliness.
9. Provide common faults and troubleshooting methods of the hydraulic system of the flanging machine.
10. The hydraulic system is manufactured in accordance with professional hydraulic manufacturers and the national GB3766-83 standard to ensure manufacturing quality.
11. The fuel tank has been shot blasted, pickled and surface cleaned, and coated with oil-resistant varnish to ensure the tank is clean. Equipped with air filter and fine filter to ensure oil filtration and ventilation effects. The operating temperature range of the system is 15℃~65℃, and the temperature can be controlled by an electric heater or cooler.
